Ready to Deploy: 480kW Isolated Air-Cooled DC Charging Station | 10-Year Performance Warranty & Local O&M
Wholesale the 480kW Isolated Air-Cooled DC Charging Station for your commercial projects. Features industrial-grade isolation, active air-cooled thermal management, and 10-year warranty. Maximize ROI with turnkey global delivery and local O&M support.
Executive Overview: Industrial-Grade DC Fast Charging for Maximum Uptime
The 480kW Isolated Air-Cooled DC Charging Station is engineered for the most demanding commercial & industrial (C&I) environments. Unlike standard automotive chargers, this unit delivers continuous 480kW output with galvanic isolation, ensuring absolute safety for high-value fleet depots, EV supercharging hubs, and integrated PV-storage-charging microgrids. Backed by a 10-Year Performance Warranty and a global network of local O&M support, this system guarantees a superior Total Cost of Ownership (TCO) and project bankability.
Competitive Edge: Why Project Integrators Choose This 480kW Charger
This system is not just a charger; it is a mission-critical asset. Its isolated topology protects downstream EV batteries from grid-borne disturbances, while the advanced air-cooled architecture eliminates coolant leak risks, reducing maintenance intervals by over 40% compared to liquid-cooled alternatives in dusty or extreme-temperature environments. Global shipping availability ensures rapid deployment, and our factory-direct pricing model provides unmatched value for sourcing partners.
Unmatched Thermal Stability & Uptime
The active air-cooled system maintains optimal operating temperatures across all 12 independent charging modules, ensuring 99.9% uptime even during peak summer operation. This design choice directly contributes to a higher cycle life for both the station and connected EV batteries, maximizing your project’s ROI.
Technical Specifications: 480kW Isolated Air-Cooled DC Charging Station
| Technical Feature | Specification |
|---|---|
| Maximum Output Power | 480kW (continuous, 24/7 operation) |
| Output Voltage Range | 150V – 1000V DC (isolated topology) |
| Max. Output Current | 1200A (dynamic power sharing across up to 8 guns) |
| Charging Interfaces | 4x CCS Combo 2 (optional: 2x CCS + 2x CHAdeMO) |
| Efficiency (Peak) | ≥96.5% (incl. active air-cooling system) |
| AC Input Voltage | 3-phase 480V ±15% (50/60Hz) |
| Thermal Management | Industrial-grade variable-speed fans, IP54 air intake filters |
| Communication Protocols | OCPP 2.0.1, Modbus TCP, IEC 61850 (for microgrids) |
| Safety Certifications | UL 2202, IEC 61851-23, CE, RoHS |
| Protection Ratings | IP54 enclosure, IK10 impact rating |
| Dimensions (WxDxH) | 1200mm x 800mm x 2100mm (one piece) |
| Net Weight | 1250 kg |
Application Scenarios: Optimized for High-Throughput & Microgrids
EV Supercharging Hubs & Fleet Depots
Deploy this station at highway corridors or logistics centers to simultaneously charge up to 8 heavy-duty electric trucks or 12 passenger EVs. The dynamic power distribution algorithm prioritizes vehicles based on state-of-charge, dramatically improving station throughput and reducing customer wait times by 35%.
PV-Storage-Charging Turnkey Solutions
Integrate seamlessly with our commercial BESS and solar canopies to form a grid-independent microgrid. The 480kW charger supports V2G-ready protocols, allowing stored energy from fleet batteries to be dispatched back to the facility during peak tariff periods, creating a new revenue stream through peak shaving and demand response programs.
Supply Assurance & Global O&M Network
As a direct source manufacturer with 15 years of power electronics expertise, we guarantee lead times of 4-6 weeks for FOB shipments from our ISO-9001 certified factories. Our local O&M support infrastructure spans 35+ countries, offering 24/7 remote diagnostics and a 4-hour on-site service SLA for critical components. Every unit undergoes a full-load factory acceptance test (FAT) before crating for sea or air freight.
B2B Procurement FAQ
- What is the typical lead time for a 480kW Isolated Air-Cooled DC Charging Station?
- Standard lead time is 4-6 weeks for FOB main port. Expedited 2-week shipping is available for orders of 5+ units. We manage all export documentation, including CE, UL, and IEC certificates, for smooth customs clearance.
- How does your 10-Year Performance Warranty work for international buyers?
- The warranty covers all active components (power modules, control boards, fans) against defects and performance degradation below 80% of rated output. We maintain regional spare parts hubs in Europe, North America, and Southeast Asia, with local service partners to conduct on-site repairs or replacements with no return-to-factory required.
- Can this unit be integrated with existing OCPP 2.0.1 backends?
- Yes, the onboard controller is fully OCPP 2.0.1 compliant, with backward compatibility to 1.6J. We provide free API documentation and a sandbox environment for seamless integration with any major CSMS, including Hubject, Driivz, and Monta.
- What is the installation process for an isolated air-cooled charger?
- The unit ships as a single, pre-wired cabinet. Local installation requires a concrete pad, 800A grid or DC bus connection, and a CAT6 Ethernet or 4G cellular signal. We provide remote commissioning support and detailed CAD drawings to your licensed electrical contractor.
- Do you offer co-branding or ODM options for this model?
- Absolutely. We offer full ODM services, including custom paint, your logo on the GUI and enclosure, and pre-loaded tariff strategies. Minimum order quantities for ODM customization start at 10 units. Request our OEM brochure for detailed options.
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